Hydraulic Cylindrical Grinding Machine

Hydraulic Cylindrical Grinding Machine

  1. Wheel head fitted with high precision and long lasting hydro dynamic tilting pad bearing, roller bearing is other option at extra cost.
  2. Work head fitted with high precision roller bearing in cartridge type spindle, make it possible to grind between center as well as with rotating center.
  3. Tail stock is with adjustable presser and stroke, and can be hydraulic operated at extra cost, maximum 130 kg load is possible due to wide design & sturdy spring pressure of tail stock.
  4. Control cabinet is permanently attached with machine base and can be combined with in process gauging system
  5. All guide ways are V and flats type and coated with turcite B for sleep stick free movement and long working life.
  6. Longitudinal movement through hydraulic cylinder, speed can be sleeplessly very 20mm/min up to 1.5 mtr/min.
  7. Cross traverses (Grinding wheel feed) on turcite-B coated V & Flat guide ways, through ball screw and servo motor, electrical hand wheel is provided for manual operation with selection of 0.1/0.01/0.001mm selection per division of ele. Hand wheel.
  8. Auto cycle can also programmed for in-feed cycle as well as traverse cycle
    1. Rapid in-feed (rapid traverse stroke can be adjust from 5mm up to 40mm through touch screen interface unit)
    2. Grinding feed,-1
    3. Grinding feed -2 ( fine grinding)
    4. Spark out ( spark out time can be vary up to 0.1 sec-99.99 sec)
    5. Retract to original position
  9. Plunge grinding &traverse grinding with and without in-feed cycle can be select
  10. External and internal grinding possible in single clamping
  11. Extensive range of accessories
Machine Bed:
  1. Machine bed is made from single piece high quality gray cast iron grade FG-26 , hardness of bed is up to 190-220BHN
  2. Bed is artificially stress relived after casted and before taking in production
  3. Polymer concrete filed bed shows excellent damping property and stability against vibration
  4. Table traverse in V- flat guide ways of bed coated with turcite-b, for slip stick free movement
Longitudinal and cross table
  1. The longitudinal and cross slides are made from high quality gray cast iron grade FG-26, and have highly precise scrapped V and flat guide ways, with the distance between guide ways optimally suited to the machines overall rigidity, the slide rest completely on the guideways of the machine bed through the entire working length. This provide cornerstone for the excellent inherent grinding straightness of 0.002mm over 450mm measure length
  2. Swiveling table is provided on longitudinal table, for taper grinding. Work head and tail stock clamped on swiveling plate
  3. The longitudinal slide with swiveling table is driven manually via the hand wheel, or automatically via hydraulic cylinder with infinitely variable speed control, The quick reacting hydraulic with soft and very precise conversions ensure high precision during rapid speed change.
  4. Cross table: The drive is via electrical hand wheel or automatically via a ball screw and servo motor, mechanics of the wheel head axis include a fine adjustment device enabling in-feed correction in the range of fraction of a micrometer, cross slide movement rate (0.1/0. 01/0.001/ div. of hand wheel) in manual mode can be select through touch screen interface unit located in operation panel
  5. Digital cross slide position display can also fitted at extra cost.
Regulating wheel head:
  1. The hydrodynamic plain bearing of the external grinding spindle guarantees many years of trouble free service life and excellent surface finish over the ground component. It is wear free with no clearance adjustment and low maintenance, re-circulating oil supply provided for continuous and confirm oil in the bearings, prevention switch is provide to elements dry running of spindle, spindle is made from nickel- chrome steel duel hardened, ground and lapped before assembled in the head
  2. Belt driven spindle can be used for internal grinding attachment, hinge type internal grinding spindle fitted over external wheel head spindle, variety of spindle options are available like, 15,000 RPM, 20,000 RPM, 30,000 RPM, 60,000RPM, 1,20,000RPM
Work head
  1. The swelling work head with hydrodynamic bearings makes it possible to grind between fixed centers as well as with rotating live center, the powerful work head spindle made from nickel-chrome steel and duel hardened and precisely ground and lapped before take it in to assembly
  2. Work head spindle is relived from belt tension rotate in hydrodynamic multi surface plain bearing supported at both end, roundness during live grinding can be achieve less than 1µ
  3. The work head spindle is driven by induction motor , frequency converter for infinitely speed variation is standard part of machine
  4. Work head with preloaded and grease packed precision ball bearing and cartridge spindle is also available at extra cost
Tail stock
  1. The rigid tail stock has a generously dimensioned barrel for holding morse -3 center, The barrel glides in covered plain bearing, center pressure can be finely adjustable
  2. The tail stock can be fitted with hydraulic barrel retraction and adjustable dressing device
Machine control and operation
  1. The control cabinet is permanently attached to the machine, making it ready for operation immediately, the control is reliable and maintenance free, the electrical equipment complies with relevant safety norms, clear device layout ensure optimum ease of operation, touch screen interface directly mounted on operation panel to avoid from coolants
  2. Ergonomically arranged control panel and electrical hand wheel for easy reach of operator
Main Dimension
Distance between centers 450/600/800/1000
Height of center 150/175/225
Max. work piece weight between centers 130kg.
Cross Slide ( Wheel feed)
Rapid in-feed 5mm to 50mm
Max. Travel 250mm
Speed 0.012 – 6mm/min
Incremental speed 0.001-0.05mm
Spark out time 0-99.99 sec.
Hand wheel feed rate selection (manual mode/ Sami auto mode) 0.1/0.01/0.001mm/div.
Longitudinal slide
Max. travel 500/650/900/1000
Speed 50-5000mm/min.
Reverse delay 0-10 sec.
Minimum automatic table travel 1.5mm
Reverse precision at constant speed 0.02mm
Machine table swivel range ±7°
Wheel Head
Spindle Dia 70mm
Spindle type Hydrodynamic, ( precision roller bearing type optional)
Driving Power 3.7kw (450) 5.5 kw (600, ,100)
speeds 1650/2100 RPM
Grinding wheel size 400 X 40 X 127
Internal grinding spindle 075kw (450), 1.5kw (600,1000)
Work Head
Spindle type Hydrodynamic, (precision roller bearings optional)
Speed range 20-1000RPM
Fitting Taper MT-5
Bar capacity 30mm
Driving Power 0.75kw.
Roundness accuracy (live grinding) Less than 1µ
Tail stock
Fitting taper MT-5 /MT-4
Barrel stroke 35mm (450,600, 1000)
Barrel diameter 52mm (450,600, 1000)
Control
Hydraulic longitudinal traverse
Servo feed system
Guaranteed working precision
Gauge length 600mm 0.003mm
Roundness 0.001mm
Cylindricity 0.001mm
Hydraulic System
Power 0.75kw
Tank capacity 50 ltr
Hydraulic cylinder bore dia 40mm
Operating pressure 8-10kg/cm2
Connected load
Total connected load 8 Kw
MODEL Admit between center (ABC)
JIDOKA-E 45 ABC-450 (External Gr.)
JIDOKA-E 60 ABC-600 (External Gr.)
JIDOKA-E 80 ABC-800 (External Gr.)
JIDOKA-E 100 ABC-1000 (External Gr.)
JIDOKA-U 45 ABC-450 (Universal Gr.)
JIDOKA-U 60 ABC-600 (Universal Gr.)
JIDOKA-U 80 ABC-800 (Universal Gr.)
JIDOKA-E 100 ABC-1000 (Universal Gr.)
  1. Wheel head with hydrodynamic multipoint bearing
  2. Swivel type Work head with hydrodynamic plain bearing
  3. Swivel table, for taper grinding and taper correction
  4. Turcite –b coated slid ways
  5. hand wheel for longitudinal traverse, in manual mode
  6. Electrical hand wheel for cross traverse
  7. Manual tail stoke
  8. Dressing attachment
  9. Hinge type pull down Internal grinding attachment, (Only in Universal Grinding Option)
  10. Three nos. quill of different size for internal grinding spindle, (Only in Universal Grinding Option)
  11. Internal grinding spindle 15,000RPM (Only in Universal Grinding Option)
  12. 40mmø Ground Ball screw C-3
  13. 1.5 kw. Servo motor, with backless free coupling
  14. Backless Free servo Gear box
  15. Automatic lubrication system
  16. Touch screen inter face
  17. Coolant tank
  18. Standard color painted
  19. Grinding wheel with flange, Grade A60 L5 VC
  20. Hydraulic longitudinal traverse cylinder, (Hydraulic version only)
  21. Linear optical glass scale for both Axis, resolution 0.0002mm (0.2µ)
  22. Ultra closed Loop system with Absolute linear Encoder
  1. Grinding wheel Flange, with balance weight
  2. Wheel balance stand, and arbor
  3. Closed steady rest (3 Point rest)
  4. Open steady rest (2 Point rest)
  5. Angular dressing attachment
  6. Radius dressing attachment, (Manual)
  7. Radius dressing attachment Hydraulic
  8. Extra center height in lieu of standard-175mm
  9. Extra center height 225mm
  10. Internal grinding spindle 30,000 RPM
  11. High frequency spindle 90,000 or more RPM
  12. Accuracy adjustment three jaw scroll chuck 160mm
  13. Accuracy adjustment three jaw scroll chuck 200mm
  14. Precision self jaw Chuck 160mm
  15. Magnetic separator
  16. Paper band separator with magnetic separator
  17. Chuck carrier plate for work head
  18. Cartridge work head spindle with precision roller bearings in lieu of standard spindle
  19. Cartridge work head spindle with precision roller bearings in lieu of standard spindle (0.5µ accuracy)
  20. Cartridge wheel head spindle with precision roller bearings in lieu of standard spindle
  21. Linear optical Glass scale HEIDENHAIN make 0.0002mm resolution
  22. In process Gauge ACCRETECH Japan Make ((±0.001mm)
  23. Flagging Device, ACCRETECH JAPAN
  24. Automatic Dynamic Wheel Balance system, ACCRETECH JAPAN
  25. Crash control sensor, PULCOM-II ACCRETECH JAPAN MAKE
  26. Hydraulic collate/Chuck Pull system